Polymerization

Discover the range of chemistry technology that is helping polymer chemists conduct polymerization chemistry and polymerization safety studies.

Polymers and why they matter

A polymer is a large molecule made up of repeating subunits derived from molecules of low relative molecular mass, called monomers. Polymers, both natural (e.g. DNA, silk, cellulose) and synthetic (e.g rubber, epoxy resin, polystyrene), play an important role in everyday life due to their range of properties.

What is polymerization and polymer synthesis?

Polymerization chemistry is the process of reacting monomer molecules together in a chemical reaction to form polymer chains or three-dimensional networks.

There are many forms of polymerization and different systems exist to categorize them.
There are many ways to classify polymerization reactions as well as the polymers that are formed:

Polymerization classification

  • Addition (chain reaction) polymerisation (examples: Teflon, PVC)
  • Condensation (step growth) polymerization (examples: Polyester, proteins)

Monomer Classification

  • Homopolymers: A+A+A+A… -> AAAA… (Polystyrene, Kevlar)
  • Copolymers: A+B+A+B… -> ABAB… (Nylon, nitrile rubber)

Challenges faced by polymerization chemists

Polymer synthesis is a complex procedure that can take place in a variety of ways. The main challenge faced by polymerization chemists is to achieve the desired polymer size and polydispersity (as monomer identity, and thus nature of end groups, are typically pre-defined).

Polymer size – The average number of monomer units in each polymer chain. Different average chain lengths may have different properties.

Polydisperisty Index (PI) – Quantifies the “breadth” of the molecular weight distribution of the polymer sample. Can affect the suitability of a polymer for a desired application if specific properties (associated with a given chain length) are required.

In order to achieve the desired polymer properties, it is important to understand the polymerization reaction, study practical ways of controlling the reaction, and to select the right chemical reactor for the chemistry.

Conducting polymerization with batch chemistry techniques

Polymerization chemistry has traditionally been performed using batch chemistry methods, carefully controlling reagent concentrations, catalyst loadings, temperature and time to provide polymers with the desired properties.

Automated jacketed lab reactors  such as Atlas HD automated jacketed reactor offer excellent control over polymerization reaction parameters, such as temperature, pressure, mixing, concentrations, and reaction times. This advanced control enables chemists to reduce the polydispersity of their reactions and achieve batch-to-batch reproducibility. The geometry of jacketed reactor vessels often mimics those at pilot plant scale, providing chemists with greater confidence in the feasibility of scaling up their chemistry.

Further reproducibility can be achieved through automation of the experimental protocol.

Reaction calorimetry for polymerization scale-up safety studies

Reaction calorimetry allows polymerization scientists to see the polymerization rate and the overall polymerization reaction profile of their chemistry, helping them to determine the enthalpy of reaction and ultimately helping to determine the safety of scaling up their reactions.

Polymerization customer story

Medtronic controls polymer synthesis with Syrris Atlas jacketed reactor

Medical device manufacturer, Medtronic, Ireland, has invested in two Atlas HD Potassium jacketed reactor systems from Syrris for the synthesis of polymers under strictly controlled conditions.

We need to keep tight control over our polymer synthesis processes and this, together with the simplicity of the system, was the main reason for selecting the Atlas HD Potassium.”

John Jennings, a Senior Scientist at Medtronic

Syrris in polymerization publications

Syrris products have been used in many polymerization studies, including:

Polymerization in Batch chemistry:

Polymerization in Flow chemistry:

Click here to discuss your polymerization chemistry with a Syrris chemist