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Atlas - Simply does it all Atlas SonoLab - crystallization control, sonomilling and sonochemistry

What is the Atlas SonoLab System?

The Atlas SonoLab is a high performance, automated ultrasound system for sonocrystallization, sonomilling and sonochemistry. The proprietary ultrasound technology with novel transducer based design, allows reproducible control of crystallizations, enabling selectivity of parameters such as particle size, shape, crystallinity and polymorphism.

Atlas SonoLab - crystallization control, sonomilling and sonochemistry

Atlas SonoLab benefits

  • Selective: Significantly improved polymorph, particle 
         size and particle shape selectivity.
  • Narrow particle size distribution: Advanced control 
         of nucleation and growth rate results in very narrow 
         particle size distribution.
  • High purity: Sophisticated control results in reduced
         impurities and trapped solvents.
  • Reproducible: Automated control of process 
         parameters and nucleation improves batch to batch
         consistency.
  • Scalable: Optimised crystallizations on a laboratory 
         scale can be scaled to pilot plant processes and 
         manufacturing using the Prosonitron™ range of
         products from Prosonix Ltd.
  • Product quality improvement: Improved formulation
         consistency, stability and performance of final drug
         products.
  • No seeding required: Removing the need for seed 
         crystals avoids issues with consistency and access to
         the reactor.
  • Easy to use: No tools required, intuitive “drag and drop”
         Atlas software and real time data graphed during
         process.
  • Excellent temperature control: Sophisticated PID
         temperature control and accurate sensor feedback
         results in accurate process performance.
  • Advanced automation: With the Atlas PC software,
         the system can introduce ultrasound at accurate 
         temperature points within and around the metastable 
         zone.
  • Integrated turbidity or FBRM analysis: The Atlas
         Software allows integration of the Syrris Turbidity Probe
         or FBRM characterization.

    What is Sonocrystallization?

    Sonocrystallization is the application of high intensity, low frequency ultrasound to your process, resulting in acoustic cavitation of the solution.  Controlled cavitation allows extremely accurate control of nucleation, a process which is random and very difficult to control by conventional techniques.  
  • Atlas SonoLab Applications

    The Atlas SonoLab system is based on Syrris’ Atlas Potassium System for jacketed vessels with the addition of the Prosonix proprietary ultrasonic flow cell, generator and pump.

    The powerful Atlas Software allows full control of all the important parameters required for sonocrystallization, sonomilling and sonochemistry applications:

  • Crystallization 
              - Automated metastable zone width studies
              - Optimisation of product recovery - crystal size,  
                purity and recovery
              - Complete control of crystallization using pulsed or  
                continuous insonation
  • Scale-up
               - Batch-to-batch repeatability
               - Seamless scale to pilot plant and beyond using
                 Prosonitron™
  • Polymorphism
               - Impact of different solvents, mixtures, 
                 concentrations and temperatures
              - Selective polymorph control without seeding
  • Milling Studies
              - Removal of conventional wet milling steps
              - Reduced fines compared to wet milling
  • An Atlas SonoLab System contains:

    An Atlas SonoLab System contains:


    Click here to request more product information